主机介绍
博德双卧轴搅拌机系列有MSO1500、MSO2250、MSO3000、MSO4500、MSO6000等规格, 博德双螺带搅拌机系列有MSS1500、MSS2250、MSS3000、MSS4500、MSS6000等规格。搅拌机具有工作效率高、能耗低、性能可靠、品质优良、操作便捷等优点,适用于公路、桥梁、水利、机场、城建等各种混凝土搅拌。
Mixer in Brief
The BOD twin-shaft mixer series include MSO1500, MSO2250, MSO3000, MSO4500, MSO6000 etc. The twin-spiral mixer series include MSS1500, MSS2250, MSS3000, MSS4500, MSS6000 etc. The mixer is in good quality and reliable, highly efficient with less energy consumption, and easy in operation. It is applicable to various grades of concrete for highway, bridge, airport, water-power engineering and civil construction.
获得多项专利的双螺带搅拌机技术达到国际先进水平,比传统双卧轴搅拌机提高效率30~50%,同时可节省20%的能耗,尤其适用于高铁、管桩、商混等高标号的混凝土。单主机就可配置组成50~300m³/h的混凝土搅拌站(楼)。
The twin-spiral mixer contains several patents and achieves the international advanced level. It is 30~50% in efficiency more than traditional twin-shaft mixer and saves 20% in energy consumption. The mixer is suitable to high-grade concrete for railway, pre-casting and RMC. One mixer is applicable for plant (station) in capacity of 50~300cu.m/h.
1.精湛工艺 BOD工艺缔造精品
Craftsmanship The Exquisite from BOD
搅拌桶体 BOD搅拌机外形高档美观
The mixer drum Elegant outlook
1.采用国际领先的制造工艺,端板与桶体的焊接加工均采用整体退火处理,防止焊接后的“应力变形”;利用大型镗床加工端板轴孔,确保了轴孔的同轴度的关键要求,使产品的精度得以大幅度提高,关键部件的使用寿命大大延长。
We use the total annealing process on the welding of end plate and body, to prevent the stress and deformation incurred by welding. The usage of boring lathe in shaft hole ensures the key requirement in coaxiality of holes. All these advanced manufacturing arts enhance the precision of performance and extend the life of key components greatly.
2.搅拌机的桶体表面均经过喷砂处理,除锈彻底,漆膜牢固,并采用优质耐磨漆喷涂,大大延长了漆面的使用寿命。
The surface of mixer body is sand-blasted for rust-cleaning. The coating is sprayed firmly with high-grade paint of abrasion-resistant so as to extend the lifetime of coating.
3.搅拌桶体由优质钢制成“ω”形状,搅拌桶体自身重量重,具有足够的刚度和强度保证搅拌机正常运行。
3. The mixer drum is made of high quality steel plate and shaped like“ω”. The heavy body of enough rigidity and strength guarantees the smooth operation of mixer.
2.安全 安全源于对生命的尊重
Safety safety,respect for life.
1.机顶盖检修口设有安全检测开关,形成断电安全装置,当检修口打开时自动切断电机电源,确保检修人员的人身安全。
1. There is safety switch at the inspection hatch of the hood. If the hatch is opened, the power of motor will automatically cut off to ensure the safety of inspection personnel.
2.安全锁
搅拌机接线箱上安装了钥匙复位的紧急停止开关,可以按下开关,用以复位的钥匙则由专人保管或由维护人员随身携带,确保安全。
2. The safety lock
There is an emergency stop switch with key hole in the junction box of mixer. The key to reset will be held by the inspection personnel or authorized personnel after the switch is pressed, safety is secured.
3.检修口上设有观察窗,在搅拌过程中方便观察。
3. There is an observation window on the hatches available for watching during operation.
3.传动系统 稳定是节能是更长久的保障
3. Transmission Stability for energy saving
减速器
The gearbox
博德搅拌机搭载了欧洲先进的锥齿行星减速器,传动搅拌主轴采用高速端同步,传动平稳、阻能小、结构紧凑,工作效率高达88~94%。
BOD mixer is driven by advanced planetary reducers from Europe and the mixing shafts are synchronized by reducers so that the transmission is stable and smooth, the structure is compact with high efficiency upto 88-94%.
皮带
The belt
采用皮带传动,过载时起保护作用。
Belt transmission provides protection when override.
4.搅拌系统
Mixing systems
桶内衬板 我们总是做得更好
Liner We always do better
1.搅拌机的衬板和叶片均采用优质耐磨合金铸铁,具有优异的耐磨和抗冲击性能。
The liners and the paddles are made of high quality anti-wearing cast steel.
2.衬板互换性好,磨损量大的桶底和磨损量小的上部可以互换。搅拌衬板间隙错开,减少砂浆流对缝隙的冲刷,可大大延长衬板的整体寿命,正常使用下可超过60000罐次。
2. The liners are available to be changed with each other, ie, the heavily-worn liners at the bottom can be changed with those lightly-worn in the upper. The staggered gaps among liners reduces impact of slurry. All these methods extend lifetime of liners greatly. The normal lifetime of liner is more than 60,000 batches.
搅拌叶片 双螺带要的就是快
The paddles The twin-spiral is quicker
1.搅拌叶片呈双螺带形状,使螺旋排列的搅拌叶片形成双螺旋曲面,两轴相向转动,叶片产生的搅拌力,使搅拌时物料在保证剧烈径向运动的同时,轴向推进运动加剧,物料在搅拌桶内成沸腾状态短时间内剧烈而充分拌和,搅拌效率提高30~50%,其它结构搅拌机与之相比相去甚远。
1. The arms and paddles formed in twin-spiral create two spiral cured surface. The opposite rotation of two shafts also forces the materials to move in axial and radial ways and looks like boiling. The mixture is quickly done in homogeneity and the efficiency is increased by 30~50%. This is more advanced than other mixers.
2.叶片的双螺带结构和具有专利权的独特设计的叶片形状,减少了沙石料对叶片和衬板的阻力。规范调整维护下,叶片使用寿命可超过50000罐次。
2. The twin-spiral allocation of paddles and unique design of paddles by patent, reduce the impact on paddles and liner by slurry. With routine maintenance, the lifetime of paddles is more than 50, 000 batches.
3.搅拌叶片的安装方式,可便捷地调整搅拌叶片与桶体间隙,延长叶片寿命,维修和更换也很方便。
The mixing arms and the paddles are bolted to make it easy to adjust the gap between paddle and the drum, and to extend the paddle life. It is also easy for maintenance and replacement.
搅拌臂 扎实让您更放心的依靠
The arms Reliable strength
搅拌臂厚实坚固,有45°、60°、90°、120°等多种排列形式,最大骨料粒径可达180mm。可以完成从零坍落度到高坍落度各种砼的搅拌,适合于高铁、建筑、水利、路面、砂浆等混凝土搅拌。
In order to meet the requirements of different construction sites and the different aggregate sizes, the configuration of mixing arms on the shaft can be 45°, 60°, 90° and 120°separately. The mixer is available from zero slump to high slump, and is suitable for high speed railway, building, water-power engineering, road construction and dry mortar mixing.